Ukuprintwa kwedijithali kwiglasi kuvumela abavelisi ukuba babeke imifanekiso yeefoto, iigradients, iilogo kunye nedatha eguquguqukayo ngokuthe ngqo kwiphaneli yeglasi ngaphandle kwezikrini okanye iipleyiti. Esi sikhokelo sigubungela yonke ikhonkco lemveliso kwindawo enye: indlela i-inkjet ye-UV kunye neenkqubo ze-ceramic frit zahluke ngayo, ii-inki kunye neeprimers zibond kwiglasi, indlela yokucoca kunye nokulungisa umphezulu, indlela yokuseta i-inki emhlophe kunye neefayile ze-RIP, yintoni ukuqina kwangaphandle kujongeka ngokwenene ngamanani, kubiza malini unyawo ngalunye lwesikwere, kwaye xa ushicilelo lwesikrini luseyimpendulo ephantsi. Ibhalelwe iiprosesa zeglasi, abanini beevenkile eziprintayo, abayili bezakhiwo kunye namaqela okuthenga afuna iinkcukacha ezithile kunokuba amabango entengiso.
Yintoni iDigital Printed Glass?
Iglasi eprintwe ngedijithali yiglasi ehonjiswe yinkqubo ye-inkjet efaka amathontsi e-inki ngokuthe ngqo kwi-substrate evela kwifayile yedijithali. Akukho zikrini, akukho ukwahlulwa kwemibala kwaye akukho zixhobo. Iintsapho ezimbini ze-inki zilawula: I-UV{2}}iinki zezinto eziphilayo ezinyangekayo, ezihlala eglasini njengefilimu yepolymer enyangisiweyo, kunye nee-inki zeceramic frit, ezithi zidutyulwe kumphezulu weglasi ngexesha lobushushu kwaye zibe yinxalenye yeglasi ngokwayo.
Iimveliso eziqhelekileyo zokuphela ziquka iingcango zeshawa, ii-backsplashes zasekhitshini, izahlulo zeofisi, imiboniso yeevenkile, iipaneli zefenitshala, i-elevator cladding, i-spandrel glass kunye neefacade zodonga lwekhethini. Ukhetho lwenkqubo luqhutywa yimibuzo emithathu: zingaphi iziqwenga, kufuneka zihlale ixesha elingakanani ngaphandle, kwaye unzima kangakanani umzobo.
Iindlela zokuprinta zeDijithali zeglasi: I-UV Flatbed vs iCeramic Frit vs iScreen
1. Ushicilelo oluthe ngqo lwe-UV Flatbed
A Umshicileli we-UV flatbedisebenzisa ii-piezoelectric printheads ukujetha i-UV{0}}inki enyangekayo kwiglasi, ene-LED okanye izibane zemercury eziphilisa ipasi nganye phantse ngoko nangoko. Ngenxa yokuba ukunyanga kuyakhawuleza, i-inki ayinwenwanga kwindawo {2}engenamathunjana kwaye igciniwe.
Ulandelelwano lwemveliso lu:
- Jonga iglasi ukubona imikrwelo, iitshiphusi zomphetho kunye nomonakalo wokugquma
- Coca kwaye ucofe indawo yokushicilela
- Faka isicelo se-primer okanye umxhasi wokubambelela ukuba inkqubo ye-inki ifuna oko
- Beka indawo yolawulo kwitafile yevacuum kwaye usete imvelaphi
- Shicilela isiseko esimhlophe, emva koko i-CMYK, emva koko ivarnish oyikhethayo
- Ukunyanga umaleko ngokomaleko phantsi kwe-UV
- Faka i-coating yokukhusela okanye i-laminate ukuba isicelo siyayifuna
Iimpawu zoomatshini abaqhelekileyo:
| Ipharamitha | Uluhlu oluqhelekileyo |
|---|---|
| Isisombululo sokuprinta | 600–1440 dpi |
| Ubuncinci bobubanzi bomgca | 0.1-0.3 mm, i-inki kunye ne-substrate ixhomekeke |
| Ubukhulu beglasi | 2–25 mm |
| Ukungena{0}}ubungakanani bebhedi | 600 × 900 mm |
| Ubungakanani bebhedi yokuvelisa | 1.2 × 2.4 m ukuya ku-2.5 × 1.3 m |
| Ubungakanani bebhedi yeshishini | 2 × 3 m nangaphezulu |
| Iileya ze-inki ezimhlophe | I-1-5 iyadlula ngokuxhomekeke kwithagethi yokungafihli |
| Ukunyanga | I-UV LED, ngoko nangoko, umaleko ngokomaleko |
Amandla: akukho xabiso lesixhobo, ukusetwa kosuku olufanayo-, umbala ongasikelwanga mda kunye nedatha eguquguqukayo, inoqoqosho ukusuka kwisiqwenga esinye. Imida: ifilimu enyangisiweyo ihlala phezu komhlaba, ngoko ke umsebenzi wangaphandle oveziweyo udinga i-primer kunye nokhuselo, kwaye uninzi lwee-inks ze-UV azikwazi kusinda kwiziko elivutha umlilo.
2. ICeramic Frit Digital Printing
Ii-inki ze-ceramic zithwala i-pigments ye-inorganic exhonywe kwifrit yeglasi ecoliweyo. Iphaneli iprintwe isicaba, yomiswe, emva koko iqhube kwisithando somlilo esine-600-750 degree. I-frit iyanyibilika, i-pigment ingene kwindawo yeglasi ethambileyo, kwaye umjikelo wokupholisa olawulwayo uvelisa ukhuseleko{4}}lomgangatho weglasi epholileyo kwipasi elifanayo.
Amandla: umhombiso uba yinxalenye yeglasi, unika i-UV ebalaseleyo, imichiza kunye nokuxhathisa kwe-abrasion efanelekileyo kwi-facades, iindonga zamakhethini, i-spandrels kunye ne-auto glazing. Imida: ixabiso lemali ephezulu, ushicilelo kufuneka lwenzeke ngaphambi kokuba ubushushu, kwaye uyilo alunakuguqulwa emva kokudubula. Umbala we-gamut umxinwa kune-inkjet ye-UV, kwaye ukubaleka okuncinci kwesiko kuthwala iindleko ezingalinganiyo zesithando somlilo.
3. Ukuprintwa kweSkrini kunye noTshintsho lweDijithali
Ushicilelo lwekhusi lutyhala i-inki kumnatha olungisiweyo, isikrini esinye ngombala. Ukulungiswa kwesikrini kuthatha iiyure ezininzi ukuya kwiintsuku ezimbini, kodwa xa sele uqhuba, imveliso ifikelela kwi-100–1,000+ iziqwenga ngeyure ezinediphozithi zeinki ezixinene kakhulu. Ihlala isisixhobo esifanelekileyo kumthamo ophezulu-ophezulu, -umbalwa{6}}umsebenzi onemibala efana neebhotile, izixhobo zeglasi, iimpawu zesilumkiso kunye nemiqondiso yokhuseleko. Iifilimu zokudluliselwa kwedijithali zihlala kwindawo ephakathi kwiindawo ezimile okanye ezigobileyo apho i-flatbed ayikwazi ukufikelela kuyo.
Indlela yokuthelekisa ngokujonga nje krwaqu
| Ikhrayitheriya | UV inkjet | I-Ceramic frit | Ushicilelo lwekhusi |
|---|---|---|---|
| Ixesha lokucwangcisa | 15-60 imizuzu | Iphakathi, iziko licwangcisiwe | 4-48 iiyure |
| Isisombululo esisebenzayo | 600–1440 dpi | Kulungile, i-gamut ilinganiselwe | ~100–300 dpi ngokulinganayo |
| Iifoto kunye neegradients | Egqwesileyo | Kulungile | Imbi ukuya kumodareyitha |
| Ubuninzi bombala oqinileyo | Kulungile | Kakuhle kakhulu | Egqwesileyo |
| Ukuqina kwangaphandle | Phakathi ukuya phezulu kunye nokwaleka | Phezulu kakhulu | Ephakamileyo nge-inki ye-ceramic |
| Ukumelana nobushushu | Ilinganiselwe | Egqwesileyo | Ixhomekeke kwi-inki |
| Ubungakanani bokuqhuba kwezoqoqosho | 1-500 amaqhekeza | Iibhetshi zokwakha | 500+ amaqhekeza |
| Okona kulungileyo | Isiko kunye nomsebenzi wangaphakathi | Iifacade nangaphandle | Imveliso enkulu |
Indlela yokukhetha iPrinta yeglasi
Ubungakanani bebhedi yi-spec ecacileyo, kodwa ayifane ibe yiyo ebangela ukuzisola. Xa uthelekisa umatshini wokushicilela weglasi, vavanya:
- Ubuninzi bemidiya kunye nomthwalo wetafile - iglasi inzima; isakhelo kufuneka singaphambuki phantsi kwepaneli ye-15 mm
- Ucando lwevacuum - ukufunxa okucandiweyo kubamba iipaneli ezincinci ngaphandle kokugquma ibhedi yonke
- Itekhnoloji yeprinta kunye nokubalwa kwetshaneli - itshaneli emhlophe ezinikeleyo ejikeleziswayo ayixoxiswana ngeglasi
- Ukujikeleza kwe-inki emhlophe kunye nokushukumisa - titanium dioxide kuhlala ngokukhawuleza; imigca ye-inki engatshintshiyo ithetha ilahleko yombhobho
- Amagumbi omileyo atsala uthuli eglasini -engatshintshiyo kunye{1}}nongquzulwano{1}} - amagumbi awomileyo atsala uthuli eglasini, kwaye ukubetha ngentloko kwiglasi kuyabiza.
- Ukulungiswa kokuphakama kunye nokuxhaswa komda kwiipaneli ezingaphezulu okanye ezingalinganiyo
- Isoftware ye-RIP, iprofayili ye-ICC kunye nenkxaso yolungelelwaniso
- Ukufakela, uqeqesho lwabaqhubi, iinxalenye ezisecaleni kwexesha lokukhokela kunye nokugubungela inkonzo yendawo
Kwiindibano zocweyo eziqalayo, umshicileli omncinci wefomathi ye-UV ugcina utyalo-mali olusezantsi luphantsi kwaye lufumana kwakhona iindleko ngokukhawuleza kwiisampulu kunye nobude obufutshane, ngelixa iivenkile zemveliso zihlala zihamba ukuya kumatshini weklasi yomshicileli we-2513 UV flatbed yeesayizi zephaneli yoyilo. Umsebenzi we-Cylindrical ofana neebhotile kunye ne-drinkware ufuna ukwahlukanaibhotile kunye neglasi umshicileli cylinderkunokuba iflatbed.
Ii-inks kunye nendlela eziBond ngayo kwiGlasi
Iglasi izinzile ngokwekhemikhali, imtyibilizi ngokugqibeleleyo kwaye ayikho-enobuqhophololo - iimpawu ezintathu ezenza kubenzima ukuncamathelisa. Iibhondi ze-inki ngeendlela ezimbini: ukufakwa ngoomatshini kuthungelwano lomphezulu we-microscopic, kunye nokudibanisa imichiza phakathi kweresin ye-inki kunye nomphezulu ocociweyo okanye owenziweyo.
UV{0}Iinki eziNyangekayo
Iifotopolymer monomers crosslink phantsi kokukhanya kwe-UV ngaphakathi kwe-milliseconds. Izinto eziluncedo kunyango olukhawulezayo, ukuxinana kombala ophezulu, ukukhutshwa kwe-VOC ephantsi kunye nokuhambelana nevanishi kunye neziphumo zoncedo lwe-3D. Iseti ye-UV epheleleyo yeglasi ngokuqhelekileyo ibandakanya i-CMYK, i-opaque emhlophe, i-varnish ecacileyo kunye ne-primer okanye umgqugquzeli wokubambelela. Ezi inki lukhetho oluqhelekileyo lweglasi yokuhombisa yangaphakathi, izahlulo, iingcango zeshawa kunye nomsebenzi wokuthengisa.
Iinki zeCeramic Frit
Inorganic pigment kunye nomgubo weglasi. Ngexesha lokudubula i-frit iyancibilika, i-pigment iyancipha kwindawo ethambileyo kwaye umaleko oprintiweyo udityaniswa ngokwesakhiwo. Yiyo loo nto umhombiso we-ceramic usinda kumashumi eminyaka yokuvezwa kwe-facade ngelixa ifilimu engakhuselekanga ye-organic ayinakho.
I-Solvent kunye ne-Hybrid Inks
Ukubambelela okulungileyo kunye nokuguquguquka, kodwa bafuna ukulungiswa okuqinileyo komphezulu, iileya ezongezelelweyo ze-primer, kunye nokungena komoya okufanelekileyo kunye nolawulo lwe-VOC.
Isicwangciso-qhinga se-Ink emhlophe kwiglasi eNgaphandle
Ngenxa yokuba iglasi ihambisa ukukhanya, iCMYK iyodwa ibonakala ihlanjiwe. I-inki emhlophe ilawula ukukhanya, ukuchasana kunye nendlela indawo yolawulo eziphatha ngayo xa ilayitiwe ngasemva.
Ngaphantsi kwesiseko esimhlophe ({0}}ngaphambili{0}}iipaneli ezijongiweyo): Iglasi → emhlophe → CMYK → ivarnish ekhethwayo. Oku kwandisa ukukhanya kunye nokuchasana kwiglasi ecacileyo.
Ushicilelo lomphezulu wesibini (ujongwe ngeglasi): Iglasi → isipili CMYK → uxhaso olumhlophe. Iglasi ngokwayo ikhusela ifilimu ye-inki ekucoceni iikhemikhali kunye ne-abrasion, yingakho olu luhlu lulawula umsebenzi wokwakha kunye nomnyango wokuhlamba.
Iipaneli ezikhanyisa ngasemva: iileya ezilawulwa ngokuphindaphindiweyo ezimhlophe kwindawo yokungafihli okuncitshisiweyo zivelisa usasazo olulinganayo endaweni yeendawo ezishushu.
Amanqaku okuqalisa asebenzayo:
| Ukumisela | Ixabiso lokuqala |
|---|---|
| Ukukhanya okumhlophe | 80–100% ngokuxhomekeke kwithagethi yothumelo |
| Ukudlula okumhlophe, ukuhombisa ukukhanya | 1 umaleko |
| Ukupasa okumhlophe, ukuhlobisa okusemgangathweni | 2-3 iileya |
| Amapasi amhlophe,{0}}uyilo oluphezulu lwezakhiwo | 4-5 imigangatho |
| Mhlophe-uku{1}}kumbala wokubambisa ukugqithelana | 0.1–0.3 mm |
| Ulungelelwaniso lwe-dot coverage | 70–100% |
Ingqeqesho ye-inki emhlophe ibaluleke ngaphezu koseto lwe-inki emhlophe: gcina ujikelezo lubaleka, phazamise phambi kwemveliso, jonga imilomo kwisiqalo ngasinye sokutshintsha, kwaye ubambe i-inki kwiqondo lobushushu elizinzileyo.
Ukulungiswa kobuso beglasi: Inyathelo-nge{1}}Inyathelo
Uninzi lweentsilelo zokuncamathela zibuyela emva kulungiselelo, hayi kwi-inki. Umnwe weminwe, umkhondo we-silicone kwi-arhente yokukhululwa ekufutshane, okanye intsalela evela kwifilimu ekhuselayo yanele ukuba ibangele i-peeling kwiiveki kamva.
Inyathelo 1: Cazulula ukuNgcoliseka
Ungcoliseko olukhanyayo - uthuli, iminwe, imiqondiso yamanzi, intsalela yokuphatha. Ungcoliseko olunzima - ioyile yomatshini, isilicone, iiarhente zokukhupha, incamathelisa okanye intsalela yefilimu.
Inyathelo lesi-2: Hlamba kwaye uhlise igrisi
Ungcoliseko olulula: hlamba ngesicoci esingathathi hlangothi kwi-1-5% yoxinaniso usebenzisa i-lint{2}}iphedi yasimahla, hlambulula ngamanzi adityanisiweyo (amanzi etephu ashiya iidipozithi zeminerali), emva koko wome nge-oyile ehluziweyo{3}umoya ocinezelweyo wasimahla ku-0.2-0.5 MPa.
Usulelo olunzima, landela ngokusula isinyibilikisi:
- Faka i-90-99% ye-isopropyl yotywala ekusuleni, ungaze ukhukulise iglasi
- Sula kwicala elinye kuphela - isindululo sesetyhula sisasaza izingcolisi
- Phinda kabini ukuya kwamathathu ngokusula ngokutsha ipasi ngalinye
- Sebenzisa i-citrus degreaser, i-petroleum ether okanye i-hexane{0}izicoci ezisekwe kuphela kwi-silicone enenkani, phantsi kokungena komoya okufanelekileyo kunye nePPE.
- Soloko ugqibezela ngokusula i-IPA ukususa intsalela yesinyibilikisi
Apho ukomiswa kwe-thermal kusetyenziswa kwimveliso, i-50-100℃ye-10-30 imizuzu iyinto eqhelekileyo. Kuphephe ukufudumeza ngokungalinganiyo kwiglasi encinci okanye epholileyo.
Inyathelo lesi-3: Vula uMphezulu
| Indlela | Iiparamitha eziqhelekileyo | Eyona nto ingcono | Ukulinganiselwa |
|---|---|---|---|
| Ukuqhawuka koomatshini | I-400-800 grit, i-sanding emanzi, i-cross strokes | Iglasi yokuhombisa | Umngcipheko wokukrwempa obonakalayo |
| Ukufakwa kweekhemikhali | I-HF okanye i-fluoride chemistry | Ukubambelela kwimizi-mveliso | Umthwalo onzima wokhuseleko |
| I-Plasma | ~50–300 W, 10–100 mm/s ukunqumla | Imveliso ephindaphindiweyo | Utyalo-mali lwezixhobo |
| ICorona | Ekujoliswe kuko ngaphezulu kwe ~ 40 dyn/cm amandla angaphezulu komhlaba | Iipaneli ezinkulu ezisicaba | Ubuthathaka kwiimilo ezintsonkothileyo |
| Idangatye | Ukudlula okufutshane, umgama olawulwayo | Imigca yokwaleka kwamashishini | Umngcipheko woxinzelelo lobushushu |
I-Hydrofluoric acid ifanelwe isilumkiso esithile: ibangela ukutshiswa kweekhemikhali ezinzulu kunye ne-systemic toxicity. Iindibano zocweyo ezincinci akufuneki ziyisebenzise ngaphandle kokuphathwa kwelayisensi, ukungena komoya, iiprothokholi ezingxamisekileyo kunye nokuthotyelwa kokulahlwa kwenkunkuma.
Inyathelo lesi-4: Faka isicelo sePrimer okanye iSilane Adhesion Promoter
I-Silane coupling agents zenza ibhulorho yeekhemikhali phakathi kwe-silica surface kunye ne-inki ye-resin. IMethacrylate-iisileni ezisebenzayo zidityaniswa ne-acrylic kunye ne-UV-iinkqubo ezinyangekayo; ii-amino-iisileni ezisebenzayo zilungele i-epoxy kunye ne-polyurethane chemistries.
- Ugxininiso: 0.5-2% ngomthamo we-ethanol, i-IPA, okanye umxube wotywala / wamanzi
- Isicelo: sula, utshize okanye udibanise kwifilimu efaniswayo encinci
- I-Flash off: imizuzu eyi-10-30 kwiqondo lobushushu begumbi
- Unyango olukhethwayo: i-80-120℃kwi-5-15 imizuzu
Ngalo lonke ixesha landela iphepha ledatha yobugcisa bomenzi wokuqala, kwaye soloko uqhuba uvavanyo lokuhambelana ne-inki yokwenyani yemveliso. Iprimer esebenza kwisoda{1}}yeglasi yekalika edadayo inokusilela kwipaneli eqatywe okanye esezantsi{2}}yentsimbi ngenxa yokuba umphezulu wekhemistry uyohluka.
Ukuseta iFayile, Ulawulo loMbala kunye nezicwangciso ze-RIP
Iifomathi ezicetyiswayo ziyi-PDF/X-4, TIFF, AI, EPS okanye i-PSD eyakhiweyo. Isigqibo kufuneka silandele umgama wokujonga endaweni yokusilela ukuya kubuninzi:
- Umgama wokujonga ngaphantsi kwe-1 m: 150–300 dpi
- Iiphaneli zangaphakathi zomgama ophakathi: 100–150 dpi
- Ukwakhiwa kwemizobo yefacade: 50–100 dpi
Yakha mhlophe njengejelo lendawo elizinikeleyo, imaski okanye indlela yevektha - ungaze uthembele "kwindlela ebonisa ngaphaya akukho mhlophe." Emva koko seta ukubamba, jonga kuqala ukwahlula kwi-RIP, kunye nobungqina ngaphambi kokwenza iglasi.
RIP iiparamitha zokuqalisa zeglasi:
- Umda we-inki uwonke: 250–300%
- Imodi yokupasa: i-8-16 yokupasa kwimveliso esemgangathweni
- Ichaphaza lokuzuza imbuyekezo: 5–15%
- Ukwenziwa komgca: kunyanzelekile phambi kokuba kwakhiwe nayiphi na iprofayile ye-ICC
- Ibhalansi engwevu: ingqinwe ngeprofayili, hayi ngeliso
Ezona mpazamo zixhaphakileyo zefayile yi-RGB yobugcisa ethunyelwe ngaphandle kokuguqulwa, amajelo amhlophe alahlekileyo, -ulwandiso olusezantsi, kunye nemigca yeenwele engaphantsi kobuncinane bobubanzi obunokuphinda buphindeke bomshicileli.
Ukuhambelana kwe-Substrate kunye nombuzo ovuthayo
| Uhlobo lweglasi | Ukusetyenziswa okuqhelekileyo | Ukuqwalaselwa koshicilelo |
|---|---|---|
| I-Anealed float | Ifenitshala, ukuhlobisa kwangaphakathi | Eyona substrate ilula, printa phambi kokuqhubela phambili |
| Unomsindo | Iingcango, izahlulo, ii-backsplashes | I-inki yeCeramic ngaphambi kokufudumala; UV inki emva |
| Laminated | Ukhuseleko kunye neglazing yokhuseleko | Ushicilelo lunokufakwa phakathi kweeplies |
| Intsimbi{0}}ephantsi | Imiboniso yePremium, imiboniso | Usasazo oluphezulu lufuna ulawulo olungqongqo olumhlophe |
| Umzimba-tinted okanye umbala | Iiprojekthi zokuhombisa | Ifuna i-underbase enzima emhlophe |
| Igcotyiwe / phantsi{0}}E | Ukusebenza kweglazing | Uvavanyo lokuhambelana nokwaleka lunyanzelekile |
| Igophe | Uphawu kunye neglasi yemoto | Ukulungiswa kwesiko, kunqande ukulayishwa kwendawo |
Shicilela Phambi Okanye Emva Kokupholisa?
Ngaphambi kokuba ubushushu bufunekayo kumsebenzi we-ceramic frit. Umjikelo wokudubula yinto edibanisa i-inki, kwaye umphumo usisigxina sokumelana neekhemikhali kunye nemozulu. Umngcipheko kukuba i-inki engahambelaniyo okanye ubukhulu bediphozithi obugqithisileyo bunokutshintsha umbala okanye ukuqhekeka ngexesha lobushushu.
Emva kokufudumala kusemgangathweni woshicilelo lwe-UV kwiglasi yokuhombisa yangaphakathi. Ukwenza ngokwezifiso kulula kwaye iziko alize lichukumise i-inki, kodwa ushicilelo luxhomekeke kwi-primer kunye nokugquma ngenxa yokuqina kwayo kunokudityaniswa.
Nokuba yeyiphi na indlela, qhuba uvavanyo lokubambelela kunye nokuhambelana nobushushu kwiiphaneli zesampulu ngaphambi kokuba ukhuphe umyalelo wemveliso.
Ukunyanga, ukudubula kunye neziphene eziqhelekileyo
Kwiinkqubo ze-UV, umgangatho wonyango uxhomekeke kukuqina kwesibane, ixesha lokuvezwa, ubukhulu befilimu ye-inki kunye neminyaka yesibane. I-inki enganyangekiyo ibonakala igqityiwe kodwa imikrwelo ngokulula kwaye ixobuka kuvavanyo lweteyiphu. Kwiinkqubo ze-ceramic, iprofayili yokudubula kunye nolawulo lokuhamba komoya lulawula zombini umbala kunye noxinzelelo.
| Isiphene | Inokuba ngunobangela | Izenzo ezilungisayo |
|---|---|---|
| Ukuxobula i-inki | Ukungcoliswa, i-primer engalunganga, i-undercure | Ukucoca kwakhona, qinisekisa imveliso ye-UV, ukuvavanya kwakhona ukunamathela |
| Ukuvuvukala emva kokuphefumula | Ubungqingqwa be-inki obugqithisileyo, ijiko lokudubula elingalunganga | Ukunciphisa idiphozithi, lungisa iprofayili yesithando somlilo |
| Ukutshintsha kombala phakathi kweebhetshi | Iprofayile ye-ICC engalunganga, iintloko ezigugayo, ukukhukuliseka | Hlaziya kwaye uhlengahlengise, iintloko zenkonzo |
| Ibhendi | Ukukhutshwa kombhobho, impazamo yesondlo | Ukujonga umbhobho kwaye uhlambulule, qinisekisa imo yokupasa |
| Ukunyuswa komphetho | Ukungena kokufuma kwi-perimeter | Faka ukutywinwa komphetho, phinda uhlaziye iinkcukacha zokufakela |
| Ukufakwa kothuli | I-static, umoya wegumbi elomileyo | I-Anti{0}}inkqubo emileyo, coca ngoko nangoko phambi koshicilelo |
Ubume beMveliso, ukulungiswa kunye nokuPhathwa
Iimeko ezizinzileyo zokuprintwa kweglasi ye-UV yi-18-24℃kunye ne-30-50% yomswakama ohambelanayo. Ukufuma okuphezulu kubangela ukujiya kwiglasi ebandayo kunye nokusasazeka kwe-inki; umoya owomileyo ubangela umtsalane we-static kunye nothuli. Vumela iglasi ilingane neqondo lobushushu begumbi phambi kokushicilela kunokuba utsale iiphaneli ngqo kwindawo yokugcina impahla.
Ukubeka indawo, sebenzisa izixhobo zokufunxa, izixhaso zesilicone ezithambileyo kunye{0}}nezibambo zokuphawula, kwaye ugcine uqhagamshelwano kude nendawo yokushicilela. Kwimisebenzi ephindaphindiweyo, i-CNC{2}}isikiwe itemplates zobhaliso lwe-acrylic zinika ukubekwa okuphinda-phindayo ngaphandle kokuzenzekela. Ukugquma kufuneka kusebenzise ifilimu esezantsi -, i-UV{5}} enganyangekiyo - ngeteyiphu etshiphu ishiya i-silicone okanye intsalela ye-acrylic eyonakalisa ukuncamathelisa. Abasebenzisi baphatha iiphaneli ngomgubo{8}iglavu zasimahla kwaye bagcine iglasi elungisiweyo igqunyiwe de iyongena ebhedini.
IGlass eprintiweyo ihlala ixesha elingakanani ngaphandle?
Ubomi benkonzo bugwetywa ngokugcinwa kombala, ukuzinza kokubambelela kunye nokunyaniseka kwendawo, kungekhona iminyaka yodwa. Ngaphantsi kwemveliso elawulwayo, iglasi yoyilo ye-ceramic frit ihlala ibamba ukusebenza iminyaka eyi-15-30. UV-iinkqubo ezinyangisiweyo, ezilungisiwe ngokufanelekileyo kwaye zikhuselwe, zihlala zikhupha iminyaka emi-5 ukuya kweli-15 ngaphandle ngokuxhomekeke ekuvezweni kunye nokwaleka.
| Indawo yemozulu yase-US | Uxinzelelo olulawulayo | I-Ceramic frit | Ushicilelo olukhuselweyo lweUV |
|---|---|---|---|
| Umzantsi-ntshona (AZ, NV, NM) | I-UV egqithisileyo, ujingi olushushu | 20+ iminyaka | Iminyaka emi-5 ukuya kwe-10 ngaphambi kokuba iphele |
| I-Pacific Northwest (WA, OR) | Ukufuma, ukufuma | I-15-25 iminyaka | Kuxhomekeke ekutywinweni komphetho |
| UMntla-mpuma | Umkhenkce-ukunyibilikisa ibhayisekile | 15-30 iminyaka | Ukuncamathela{0}}kuthintelwe |
| Unxweme | Ityuwa yokutshiza, ukubola | Ephakamileyo, enemiphetho evaliweyo | Ifuna umhlwa{0}}imigangatho yokwaleka |
Uvavanyo lokuFade kwe-UV kunye nokuba kuthetha ukuthini amanani e-E
"Ukumelana ne-UV" akuthethi nto ngaphandle kwengxelo yovavanyo. Iindlela ezisemgangathweni zi-xenon arc exposure (ASTM G155), isibane se-UV fluorescent kunye ne-condensation cycling (ASTM G154), kunye neeracks zangaphandle zangaphandle. Ukutshintsha kombala kuxelwe njenge-ΔE phantsi kweCIELAB okanye i-CIEDE2000:
- ΔE ngaphantsi 1 - akukho mahluko ubonakalayo
- ΔE 1–{1}} utshintsho olungephi, lwamkelekile ngokubanzi ngokolwakhiwo
- ΔE 3–{1}} umahluko obonakalayo
- ΔE ngaphezulu 5 - ukuphelelwa okucacileyo
Ibango elithembekileyo lifundeka njenge "ΔE ngaphantsi kwe-3 emva kweeyure ze-2,000 ze-xenon arc nge-ASTM G155." Buza umgangatho, i-irradiance, ukushisa kwegumbi kunye nomswakama, imilinganiselo yokuqala kunye neyokugqibela, kunye nomda owamkelweyo we-ΔE. Iiyure ezikhawulezileyo aziguquki ngokucocekileyo zibe yiminyaka yangaphandle - imozulu, uqhelaniso kunye nokuphakama okunyukayo konke kutshintsha umlinganiselo.
Ukubambelela, ukuBhayiseka kwe-Thermal kunye nokuKhuselwa
I-Delamination idla ngokuvela ekucoceni okungahambi kakuhle, ukungcoliswa kwe-silicone, iingubo ezingahambelaniyo, i-inki engaphantsi okanye i-inki ephantsi engena kwimiphetho eprintiweyo. Ukwandiswa kobushushu bongeza uxinzelelo kwi-inki{1}}ujongano lweglasi yonke imini{2}}yomjikelo wobusuku. Qinisekisa nge:
- Umnqamlezo -ukunamathela kwi-hatch, i-ASTM D3359, inikwe ireyithingi ye-5B (egqwesileyo) ukuya ku-0B (ukusilela kukonke)
- I-Taber abrasion, i-ASTM D4060
- Ukuhamba ngebhayisekile nge-Thermal ngokwe-ASTM C1241, kunye nomkhenkce-utyhileko wokunyibilikisa
- Ukushisa ukuguga kwi-70℃kwiiyure ezingama-24-72
- Ukufuma kunye nokuvezwa kwesitshizi setyuwa kumsebenzi wonxweme
Iinketho zokhuseleko, ngokonyuka komyalelo weendleko kunye nokusebenza kakuhle: sula i-topcoat eqinisiweyo, i-sol{0}}ijeli okanye i-silane yokwambathisa i-inorganic (yongeza umkrwelo kunye nokumelana neekhemikhali ngelixa ugcina ukucaca okubonakalayo), ukuprintwa komphezulu wesibini, kunye ne-lamination epheleleyo phakathi kweglasi yokhuseleko oluphezulu.
Iindleko, amaXesha okuKhokela kunye neDijithali vs ikhefu leSkrini{0}}Ngokulinganayo
Iindleko zokuprinta ziqhutywa ngubukhulu bephaneli, ukugubungela i-inki, inani leengqimba ezimhlophe, ukhetho lwenkqubo kunye nokugqiba.
| Isicelo | Inkqubo | Ixabiso elibonisayo |
|---|---|---|
| Iglasi eyodwa elula yokuhombisa{0}umbala omnye | UV inkjet | $10–30 / sq ft |
| -imibala egcweleyo yemizobo enesiseko esimhlophe esisezantsi | UV inkjet | $20–50 / sq ft |
| Iiphaneli zezakhiwo zangaphandle | I-Ceramic frit | $30–{1}} / sq ft |
Ngokwe{0}Iqhekeza lokuthelekisa
| Ubungakanani | Ukushicilelwa kwedijithali | Ushicilelo lwekhusi |
|---|---|---|
| Iziqwenga ezili-12 | I-$ 20-40 nganye | I-$ 80-150 nganye |
| Iziqwenga ezingama-50 | I-$ 15-30 nganye | I-$ 30-70 nganye |
| Iziqwenga ezingama-200 | $ 10-25 nganye | I-$ 15-30 nganye |
| 1,000 amaqhekeza | $ 8-18 nganye | $3–10 nganye |
Ikhefu eliSebenzayo{0}}Ngokulinganayo
Cinga ukuba ukulungiswa kwesikrini kubiza i-$ 300 kunye nokwahlukana kombala i-$ 200, i-$ 500 yezixhobo ezisisigxina. Ushicilelo lwekhusi emva koko luqhuba i-$ 6 ngeqhekeza ngalinye, ngelixayoshicilelo lwedijithali flatbeduqhuba $15 iqhekeza ngalinye kungekho tooling.
Yaphula-kanye=$500 ÷ ($15 − $6) ≈ 56 iziqwenga
Kwinkqubo: ngezantsi malunga namaqhekeza angama-50 okuphumelela ngokuthe ngqo; ngaphezulu kwama-500–1,000 amaqhekeza oshicilelo lwesikrini aphumelele ngokugqibeleleyo; kwaye naphi na phakathi, ukuntsokotha komzobo kugqiba. Ukuba uyilo luqulathe iifoto, iigradients okanye ngokwe-idatha eguquguqukayo nganye, idijithali inokuhlala ikhuphisana ngokugqithileyo kwixesha le-arithmetic{6}}nokuba ushicilelo lwesikrini alunakuphinda luvelise kwakhona.
Amaxesha okuKhokela
- Iiphaneli zesampula: iintsuku ezi-3-7
- Imveliso yokuhlobisa yangaphakathi: iiveki ezi-2-4
- Iiprojekthi ze-ceramic zokwakha ezibandakanya ukusetyenzwa: iiveki ezi-3-5
Imizekelo emibini yeProjekthi
Ikhitshi Backsplash, Indawo yokuhlala
Ubalulo: 6 mm bushushu obuphantsi{1}}kwiglasi yentsimbi, umphezulu wesibini ushicilelo lwe-UV olunemalaya ezintathu ezimhlophe, umphetho upolishiwe, isilicone{2}}ixhonyiwe. Ngenxa yokuba umfanekiso uhleli emva kweglasi, iikhemikhali zokucoca azize zichukumise i-inki. Ukuvunywa kwesampuli kwiveki enye, imveliso kwiiveki ezimbini ukuya kwezine. Iindleko zomhlaba kwi-20-50 ye-square foot band ngenxa yolwakhiwo olumhlophe.
500 sq ft iSahlulo seOfisi, uRhwebo
Ukucaciswa: I-10 mm yeglasi epholileyo kunye nepateni yenkampani kwi-ceramic frit, eprintiweyo ngaphambi kokufudumala ukuze umhlobiso uphile ukucoca imihla ngemihla kwaye awukwazi ukukrwelwa. Iiphaneli ezifanayo ezilishumi elinesihlanu kunye neengcango ezimbini zeengcango. I-Ceramic lubizo oluchanekileyo hayi ngenxa yemozulu kodwa ngenxa yokukrala kunye nokucoca-uvelwano lwekhemikhali kwisithuba seminyaka elishumi{4}}yengqeshiso. Lindela iiveki ezintathu ukuya kwezintlanu ezibandakanya ukulungiswa kweglasi kunye nokulungiswa kofakelo.
Ukufakela kunye noLondolozo
Iindlela eziqhelekileyo zokuxhoma ziyi-silicone yesakhiwo, izibiyeli zoomatshini, i-glass clamps kunye ne-laminated embedment. Ukusikwa ngokwesiko, ukugrumba, iimilo ezigobileyo kunye neepaneli ezinkulu zonke zongeza iindleko zokusetyenzwa - zichaza imingxuma kunye nokusikwa phambi koshicilelo, zange emva koko.
Ukulungisa, coca kabini ukuya kane ngonyaka kwindawo eqhelekileyo kwaye rhoqo elunxwemeni, kwimizi-mveliso okanye{0}}indawo ezinothuli oluphezulu. Sebenzisa amalaphu e-microfiber athambileyo, isicoci se-pH esingathathi hlangothi kunye namanzi acocekileyo. Ziphephe izicoci zealkaline ezomeleleyo, i-ammonia kwiingubo ezinovakalelo, iipadi ezirhabaxa, uboya bentsimbi kunye nezinyibilikisi ezingavunywanga. Kufakelo lwangaphandle, jonga imiphetho kunye nesitywini ngonyaka; Ukusilela komphetho kukhokelela ekungaphumeleliyo koshicilelo olubonakalayo ngeminyaka.
Ukhuseleko kunye nokuThobela
Izinyibilikisi, ii-inks ze-UV zifuna umoya owaneleyo, iikhemikhali{0}}iglavu ezixhathisayo, ukhuseleko lwamehlo kunye nokuphatha okuqeqeshiweyo. Imisebenzi yase-US kufuneka ilandele iimfuno ezisebenzayo ze-OSHA zokuvezwa kweekhemikhali, ukungena komoya kunye nenkunkuma enobungozi, kwaye ugcine ifayile ye-SDS efikelelekayo. I-California kunye nemimandla efanayo iya ithandeka ngakumbi{3}}i-VOC ye-inki kunye neenkqubo zokugquma, ezifanele ukuqinisekiswa kwinqanaba lokuchazwa kunokuba kuhanjiswe.
Uluhlu loVavanyo loMboneleli
Ngaphambi kokuba uvume umthengisi wokuprinta weglasi okanye uthenge umatshini, cela:
- Ingxelo yemozulu ye-UV enemigangatho, iiyure kunye nomda we-E
- Iziphumo zokuncamathela-zehatshi kuhlobo lweglasi yakho ngqo
- Ukuhamba ngebhayisekile nge-Thermal kunye, nomsebenzi wonxweme, idatha yokutshiza ngetyuwa
- I-Abrasion kunye negraffiti{0}}inkqubo yovavanyo lokususa kunye neziphumo
- Imiyalelo yokucoca ebhaliweyo kunye neshedyuli yokulondolozwa
- Imimiselo yewaranti kunye nokukhutshwa okuchazwe ngokupheleleyo
- Iiphaneli zesampulu eziprintiweyo kwi-substrate yakho, hayi kwiphepha ledemo
Xa ucela ikowuteshini, nikezela ngobungakanani beglasi kunye nobukhulu, uhlobo lweglasi, ubungakanani, ukuvezwa ngaphakathi okanye ngaphandle, indawo yeprojekthi kunye noqhelaniso, ubomi benkonzo obulindelweyo, kunye nemveliso{0}}umsebenzi wobugcisa osele ulungile. Umniki-nkonzo onobuchule unokubuyisela isindululo senkqubo kunye namaxabiso okuqala kwiiyure ezingama-48.
Isishwankathelo
Khetha ushicilelo lweglasi ye-UV yeglasi yangaphakathi, isiko, ifoto kunye nemfutshane -ukuqhuba umsebenzi apho ubhetyebhetye kunye nokutshintsha kwezinto. Khetha i-ceramic frit yoyilo lwangaphandle kwaye naphi na apho umhombiso kufuneka uphile ngaphandle kwe-inki. Khetha ushicilelo lwesikrini xa amawaka afanayo, -imibala embalwa ingumsebenzi wonke. Nokuba yeyiphi na indlela oyithathayo, iinguqu ezimbini ezidla ngokugqiba impumelelo lulungiselelo lomphezulu kunye novavanyo oluqinisekisiweyo lokuncamathela - hayi umshicileli kwiphepha elithile.
FAQ
Zeziphi iindlela eziphambili zokushicilela ngokuthe ngqo kwiglasi?
Ukuprintwa kwe-inkjet ye-UV, ukuprintwa kwe-ceramic frit kunye nokuprintwa kwesikrini. I-inkjet ye-UV inika olona luhlu lubanzi lombala kunye nokwenza ngokwezifiso ngokukhawuleza, i-ceramic frit ifaka umfanekiso kwiglasi ngexesha lobushushu bokuqina okuphezulu, kunye noshicilelo lwesikrini lunikezela ngexabiso eliphantsi leyunithi kwimitsi emikhulu efanayo.
Ihlala yomelele kangakanani iglasi eprintwe ngedijithali ngaphandle?
Ushicilelo lwe-Ceramic frit luhlala luhlala iminyaka engama-20-30. Ushicilelo lwe-UV-olunyangekileyo lufikelela kwiminyaka emi-5 ukuya kweli-15 ngaphandle kwaye lufuna i-primer kunye ne-coating ekhuselayo, ukuprintwa komphezulu wesibini okanye i-lamination kwiindawo eziphezulu{6} ze-UV ezifana ne-US Southwest.
Ngaba iglasi eprintiweyo ye-UV inokufudumala emva kokuprinta?
Ngokuqhelekileyo akukho. Uninzi lwee-inks ze-UV azinakusinda kumaqondo obushushu ngaphandle kokutshintsha kombala okanye ilahleko yokuncamathela, ke ukuprintwa kwe-UV kwenziwa emva kobushushu. Iinki ze-Ceramic frit zichasene: ziprintwa ngaphambi kokufudumala kwaye umjikelo wokudubula yinto edibanisayo.
Kutheni ndifuna i-inki emhlophe kwiglasi?
Iglasi ihambisa ukukhanya, ngoko ke iCMYK iyodwa ibonakala ibuthathaka kwaye ihlanjiwe. I-underbase emhlophe inika i-opacity kunye nokuchasana; kwiipaneli ezikhanyisa ngasemva, iileya ezininzi ezilawulwayo ezimhlophe zinika usasazo olulinganayo endaweni yeendawo ezishushu.
Zingaphi iileya ezimhlophe ekufuneka ndiziprinte?
Umaleko omnye wokukhanya okuhombisa iziphumo, ezimbini ukuya kwezintathu zeglasi yokuhombisa eqhelekileyo, kunye nesine ukuya kwisihlanu kumsebenzi wolwakhiwo oluphezulu{0}olukhanyayo. Cwangcisa ukukhwelana phakathi komhlophe kunye nombala kwi-0.1-0.3 mm.
Ndingayicoca njani iglasi phambi kokuprinta?
Susa uthuli ngomoya ohluziweyo, hlamba ngesicoci se-1–5% esingathathi hlangothi ukuba ungcoliseko lulula, hlambulula ngamanzi adiyoni, sula nge-90–99% IPA kwicala elinye usebenzisa i-lint entsha{4}}izosula zasimahla, sebenzisa iidegreaser ezinamandla kuphela kwi-oyile okanye i-silicone, kwaye soloko ugqibezela nge-IPA phambi kokuba wome ngokupheleleyo.
Kufuneka ndisebenzise nini iplasma okanye unyango lwe-corona endaweni ye-abrasion?
Sebenzisa iplasma okanye i-corona xa ufuna ukucoceka, uphuculo lokuncamathela oluphinda-phindayo ngaphandle kokutshintsha inkangeleko - ukhetho olufanelekileyo kwimigca yemveliso kunye neepaneli zomgangatho obonakalayo{1}. I-Mechanical abrasion ihambelana neglasi yokuhombisa apho ukuthungwa okuncinci kwamkelekileyo. Ukurhweba ngemichiza lukhetho kuphela olunemfuno ezimandla zokhuseleko.
Yeyiphi iprimer esebenza nge-UV{0}}inki ezinyangekayo kwiglasi?
I-Methacrylate -i-silane ezisebenzayo kwi-0.5-2% etywaleni zimbini eziqhelekileyo ze-acrylic kunye ne-UV{3}ezinyangekayo zekhemistri. Ngenxa yokuba iziphumo ziyohluka ngokwenziwa kwe-inki kunye nokwaleka kweglasi, qhuba uvavanyo lokuhambelana nesampulu nge-inki yakho yemveliso phambi kokuba uzibophelele.
Zeziphi iisetingi zeRIP kunye neDPI ekufuneka ndiqale ngayo?
Seta isisombululo ngokujonga umgama: 150–300 dpi ukujongwa ngokusondeleyo, 50–100 dpi kwiifacade. Qala kwi-250-300% yomda we-inki, i-8-16 idlula, i-5-15% ichaphaza ifumana imbuyekezo, kwaye uhlale ulungelelanisa phambi kokwakha iprofayili ye-ICC.
Lithini ixabiso ngesikwemitha ngasinye?
Phantse i-$10–30 yomsebenzi olula wokuhombisa we-UV, i-$20–50 yoshicilelo olupheleleyo-lombala we-UV kunye nesiseko esimhlophe esimhlophe, kunye ne-$30–{6}} yoshicilelo loyilo lwe-ceramic. Ubungakanani, ukhuselo, iileya ezimhlophe kunye nokugqiba zihambisa inani ngaphezu kwegama lenkqubo.
Ushicilelo lwesikrini lufikeleleka kangakanani?
Ngokuqhelekileyo malunga namaqhekeza angama-50-60 kwi-arithmetic break{2}}kanye, kunye ne-advanteji egqibeleleyo edlulileyo 500-1,000 amaqhekeza. Umzobo ontsonkothileyo, iigradients okanye idatha eguquguqukayo inokugcina ushicilelo lwedijithali lukhuphisana ngaphaya kwelo nqaku.
Ndiluvavanya njani ukubambelela phambi kokuveliswa kobuninzi?
Yenza uvavanyo lwe-hatch olunqamlezileyo ukuya kwi-ASTM D3359 ejolise ku-5B, uyibuyisele ngeteyiphu yokutsalwa jonga kumgangatho wevenkile, uze wongeze ukuguga kobushushu kwi-70 degree, i-thermal cycling, i-UV chamber exposure, kunye nemijikelo yokucoca izitya zeglasi eziprintiweyo.
Cela iSampuli yokuPrinta yeglasi okanye iSindululo seZixhobo
Nokuba ngaba uchaza iiphaneli eziprintiweyo zeprojekthi okanye uvavanya aUmshicileli we-UVkwimveliso{{0} yendlu, eyona ndlela ikhawulezayo yokunciphisa umngcipheko sisampulu yoshicilelo kwiglasi yakho yokwenyani kunye neemeko zokunyanga. Thumela umsebenzi wakho wobugcisa, ukucaciswa kweglasi, ubuninzi kunye nemekobume yokuvezwa ukuze ufumane isindululo senkqubo, isicwangciso sovavanyo lokuncamathela kunye nothelekiso lweendleko phakathi koshicilelo lwedijithali kunye nescreen sobungakanani bakho bokuqhuba.
