Ushicilelo lwedijithali kwiitoti luvumela iibrendi zihombise iinkonkxa ze-aluminiyam ngokuthe ngqo ukusuka kwifayile yedijithali - akukho pleyiti, akukho zisilinda, akukho -kuseto lwamanani amahlanu. Esi sikhokelo sibandakanya indlela itekhnoloji esebenza ngayo ngokwenene, ixabisa ntoni kwi-100, 1,000 kunye ne-10,000 yeetoti, njaniUV inkjetithelekisa ne-offset lithography kunye namanzi{{0}i-inki esekwe, kwaye - inxalenye yabathengi abaninzi bayijongela phantsi - indlela yokufumana i-inki ukuze uhlale ubambekile kwi-aluminiyam ngokuzaliswa, ukuxutywa, ukuthunyelwa kunye nokupholisa komthengi. Ukuba uvavanya umthengisi okanye uthenga umatshini wokushicilela wetoti, yonke into engezantsi ibhalwe ukuba ihlolwe ngokuchasene nekowuteshini yokwenyani.
Yintoni iDigital Can Printing?
Idijithali yoshicilelo lwetoti yipleyiti{0}inkqubo yokuhombisa yasimahla apho iintloko ze-inkjet ezilawulwayo zekhompyutha{1}zifakela i-inki ngqo kumphezulu ogobileyo wetoti ye-aluminiyam, ethi ke inyangeke okanye yomiswe emgceni. Ngenxa yokuba umfanekiso uvela kwifayile endaweni yepleyiti ebonakalayo, yonke into inokuhamba inokuthwala umzobo owahlukileyo.
Eyona ndlela iphambili ithe ngqo-ku{1}}i-UV inkjet. I-UV{{3}i-inki enyangekayo igxunyekwe emzimbeni wetoti efakwe ngaphambili kwaye yenziwe ipholima ngaphakathi kweemillisecond nge-UV okanye izibane ze-LED. Isiphumo sisingqindilili, -ifilimu edityanisiweyo edityaniswe kwintsimbi kunomaleko omanzi odinga iiyure ukuze yome.
Iinkqubo zoshishino ngokuqhelekileyo ziqhuba kwi-600 × 600 ukuya kwi-1200 × 1200 DPI. Imiba yesisombululo esiphezulu kwi-6 pt yesicatshulwa somthetho, i-gradients emihle kunye nemifanekiso yeefoto; ilogo engqindilili kunye nemvelaphi eqinileyo iya kujongeka iyafana kwi-600 DPI kwaye ixabisa inki encinci.
Digital vs Offset vs Shrink Sleeve - Yeyiphi EyeSikhonkwane Sakho?
| Indlela | Ixabiso lokumisela | Ezoqoqosho ukusuka | Eyona nto ingcono | Main drawback |
|---|---|---|---|---|
| Idijithali ethe ngqo (i-inkjet ye-UV) | Kufutshane no-zero | 50 iinkonkxa | Iintlelo ezinyiniweyo, ezininzi-SKU, ukwenziwa komntu | Ixabiso leyunithi ephezulu kwisikali |
| Offset lithography | $3,000–$10,000+ | ~50,000 iinkonkxa | Ubuninzi-kwii-SKU ezingundoqo | Utshintsho lomsebenzi wobugcisa luyabiza |
| Ucuthe umkhono | Phantsi-phakathi | 5,000 iinkonkxa | Utshintsho lwegraphics olukhawulezayo, ugubungela ngokupheleleyo |
Imikhono yeplastiki yenza nzima ukurisayikilisha
|
I-Inkjet ye-UV vs Water{0}}I-Ink eSekwe kwiiNkonkxa zeAluminiyam
I-Aluminiyam yi-substrate enzima:-engenaporeshi, ebonisayo, amandla aphantsi omphezulu, kwaye ngesiqhelo sele ethwele i-lacquer ekhuselayo. Inkqubo ye-inki kufuneka isombulule zonke iingxaki ezine ngaxeshanye.
UV Inkjet
- Ukunyangwa ngefotopolymerization - ngoko nangoko, akukho tonela yokomisa
- Yenza ifilimu edityanisiweyo -enomkrwelo owomeleleyo kunye nokumelana neekhemikhali
- Ukulayishwa kwe-pigment ephezulu kunika umbala oshinyeneyo kunye nokungafihli kakuhle kwintsimbi
- I-VOC ephantsi kakhulu, kuba akukho nto iphumayo
- Ifuna ukugcinwa kwesibane se-UV kunye nokukhetha okuchanekileyo kwamaza
Amanzi-I-Inki esekwe
- Unyango ngokuba ngumphunga - lufuna ubushushu, ukuhamba komoya kunye nolawulo lokufuma
- Kwi-aluminiyam engeyiyo{0}eyiporous, ukuncamathela kuxhomekeke kakhulu kwi-binder chemistry kunye nonyango lwangaphambili
- Phantse isoloko ifuna i-overcoat ekhuselayo ukufikelela ukuxhathisa ngokuqhawuka kwe-abrasion
- Inomtsalane kwiindleko zokuqhuba kwimithamo ephezulu kakhulu, ezinzileyo
- Iindawo zokomisa ixesha elide zithetha indawo engaphezulu yomgangatho kunye namandla angaphezulu kwitoti nganye
Isigqibo esisebenzayo:ukubaleka okufutshane naphakathi kwi-aluminiyam, i-inkjet ye-UV iphumelela kwi-adhesion, ukuqina kunye nesantya sokutshintsha. Amanzi-iinkqubo ezisekwe emanzini zenza ingqiqo kumthamo ophezulu-womthamo, omnye{3}}imigca ye-SKU apho iziseko zokomisa sele zikhona.
Ixabiso leDijithali lingakwazi ukuPrinta, i-MOQ kunye nekhefu- ngokulinganayo
Ushicilelo lwedijithali lulandela imodeli-yexabiso eliguquguqukayo - ohlawula ngetoti nganye, kwaye akukho nto ingako yokuhlawula. I-offset ilandela imodeli emiselweyo-yexabiso{4}}kunye-nomthamo wevolumu, yiyo loo nto ixabiso leyunithi yalo lisihla kwisikali.
| Ubungakanani beodolo | Idijithali, i-est. cost/can | I-offset, i-est. cost/can | Ukusetyenziswa okuqhelekileyo |
|---|---|---|---|
| 100 | $2.00–$5.00 | Ayinakwenzeka | Iiprototypes, iziganeko, iisampulu |
| 1,000 | $0.80–$1.50 | $2.00–$5.00+ | Ukuqaliswa kwebrendi encinci |
| 5,000 | $0.45–$0.90 | $0.80–$1.50 | Ukukhutshwa kwexesha |
| 20,000 | $0.25–$0.50 | $0.25–$0.45 | Indawo yeCrossover |
| 100,000 | $0.15–$0.30 | $0.08–$0.18 | I-SKU engundoqo |
Uluhlu lwezalathiso kuphela - amaxabiso okwenyani ahamba kunye nobungakanani betoti, ukhuselo, iidyasi, ummandla kunye nomthwalo.
Ulibala njani ikhefu lakho{0}}Elingeni
Ifomula ilula:
Ukwahlula-ubungakanani obulinganayo=Ulungelelaniso lweendleko zokuseta ÷ (Ixabiso leyunithi yeDijithali − Ukulinganisa ixabiso leyunithi)
Nge-$ 6,000 yokuseta i-offset, i-$ 0.45 / i-digital yedijithali kunye ne-$ 0.15 / i-offset:
$6,000 ÷ ($0.45 − $0.15)=20,000 iinkonkxa
Ngaphantsi kweetoti ezingama-20,000, idijithali inexabiso eliphantsi. Ukuziqhelanisa i-crossover ye-12oz/355ml kunye ne-16oz/473ml iinkonkxa zomhlaba kwindawo ethile phakathi15,000 kunye 50,000 iiyunithi, kuxhomekeke kwisibalo sepleyiti kunye nexesha lokucofa.
Apho Imali Iya khona ngokwenene
| Into yexabiso | Isabelo se-odolo ye-1,000 |
|---|---|
| Itoti yealuminiyam engenanto | 30–40% |
| Ukushicilelwa kwedijithali | 35–45% |
| Ukwaleka kunye nokugqiba | 10–15% |
| Umsebenzi kunye nokuhlolwa | 5–10% |
| Ukupakishwa kunye nokuphatha | 5–10% |
Ubuncinci boMyalelo weMiyinge
- Iprototype / isampuli: 50-100 iinkonkxa
- Uhambo olufutshane lwezorhwebo: iitoti ezingama-500–1,000
- Imveliso emileyo: 5,{1}} iinkonkxa
Uninzi lwababoneleli babiza umrhumo wesampulu ogubungela umsebenzi wobugcisa, ushicilelo lovavanyo, iitoti zeesampulu kunye nokuthunyelwa kwenqanawa. Buza ukuba ingaba ibuyiselwe na kwi-odolo yesambuku eqinisekisiweyo - abaninzi baya kuthi ewe ukuba uyabuza phambi kokuba uhlawule.
Iindleko ezingabonakaliyo kwiKoteyishini
Inzuzo yokwenyani yoshicilelo lwedijithali isoloko ingekho kwi-invoyisi: akukho luhlu lufileyo lokupakishwa okuphelelwe lixesha, akukho 100,000{2}}nokuzinikela okuncinci kwincasa enokuthi ingathengiswa, akukho{4}}umjikelo weveki yokuvunywa kweeveki ezintandathu phambi kokuba kuvalwe ifestile yexesha lonyaka. Ukuphehlelelwa kwemveliso, ezo zongiso ziqhele ukodlula iindleko eziphakamileyo zoshicilelo lwetoti nganye.
Ukulungiswa komphezulu: Kutheni ukusilela kokuncamathela okuninzi kuqala Apha
I-inki ayiphumeleli kwi-aluminiyam kuba i-inki imbi. Iyasilela ngenxa yokuba umphezulu wawungazange ulungele ukuyamkela. Izinto ezintathu eziguquguqukayo zilawula umphumo: ukucoceka, amandla angaphezulu, kunye ne-microstructure yomhlaba.
Iitoti ezingenayo zithwala ioli eqengqelekayo, iminwe, uthuli kwaye ngamanye amaxesha iintsalela ze-silicone. Ukucoca kwenziwa ngokuhlamba kwe-alkaline, ukusula i-solvent okanye i-plasma{1}}ukucoca okuncedisiweyo - injongo kukususa izinto eziphilayo ngaphandle kokuhlasela i-lacquer ekhoyo.
Ujoliso lwaMandla oMphezulu
- Ialuminiyam engaphathwanga: ~30–35 mN/m
- Ubuncinci bokuprinta okuthembekileyo: ngaphezulu kwe-40-45 mN / m
- Okuphezulu-ukuncamathela kokutyabeka kokusebenza: 45–50+ mN/m
Qinisekisa ngeepeni ze-dyne emgceni, okanye uqhagamshelane-nomlinganiselo we-engile kwilabhu. Uvavanyo lwe-dyne luthatha imizuzwana: ukuba uvavanyo lwe-fluid luphakamisa phezulu endaweni yokubamba ifilimu eqhubekayo imizuzwana emibini, umphezulu awulungile.
ICorona vs Unyango lwePlasma
| ICorona | I-Plasma | |
|---|---|---|
| Inkqubo | Ukukhutshwa kombane -okuphezulu kombane | Igesi ye-ionized, i-chemistry elawulwayo |
| Iindleko zezixhobo | Ngasezantsi | Phezulu |
| Ukufana | Kulungile | Egqwesileyo |
| Kwi-aluminiyam egqunyiweyo | Kwanele | Ngcono |
| Isetingi eqhelekileyo | 1–3 kW·min/m², 10–30 kHz | Iresiphi-ixhomekeke |
| Eyona nto ingcono | Isantya esiphezulu-imigca eqhubekayo | Ukupakishwa kwePremium, ukuchaneka kwedijithali |
Unyango lomlilo kunye ne-ozone zikwasetyenziswa apho -uvuselelo lwamandla oluphezulu lufuneka. Nokuba yeyiphi na oyikhethayo, imiphezulu ephathwayo iyabola - printa ngaphakathi kwexesha eliqinisekisiweyo lefestile, hayi ishifti elandelayo.
I-inki, i-Primer kunye ne-Topcoat: Ukufumana i-Chemistry Stack ekunene
Ulwakhiwo olusemgangathweni lu:
IAluminiyam substrate → Unyango lwangaphambili → Iprimer → Iinki yeDijithali → Idyasi engaphezulu ekhuselayo
Uninzi lweentsilelo zokuncamathela azenzeki ngenxa yokuba umaleko omnye ubuthathaka, kodwa ngenxa yokuba iileya ezimbini ezilungileyo ngokugqibeleleyo azizange ziqinisekiswekunye. Vavanya isitaki, hayi amacandelo.
Iinkqubo ze-Ink
- UV radical{0}inki yokunyanga- ii-oligomers ze-acrylic, ii-monomers ezisebenzayo, ii-photoinitiators kunye ne-pigment. Iyakhawuleza, ivelisa, iyaxhathisa{2}}ukukrwempa. Ngesiqhelo idinga ialuminiyam{4}}ehambelanayo neprimer.
- Iinkqubo ze-UV hybrid- Unyango lwe-UV kunye nesibini sokuphambanisa imichiza. Ukuguquguquka ngakumbi, ukuchasana kweekhemikhali ezingcono emva kokuguga.
- Iinkqubo ezisekelwe kwi-Resin{0}- ipolyester elungisiweyo, ipolyurethane okanye i-epoxy. Impembelelo enamandla kunye nokumelana nemichiza, kodwa ukuhambelana ne-can's coating ekhoyo kufuneka ingqinwe kuqala.
Abagqugquzeli bokubambelela
I-Silane coupling agents ibopha umphezulu wesinyithi kunye nefilimu yepolymer ephilayo, iphucula amandla ebhondi kunye - ngokunzulu - nokuxhathisa ukufuma emva kokwaluphala. I-acrylic elungisiweyo, i-polyurethane kunye ne-epoxy{3}}abakhuthazi abasebenzayo benza indima efanayo kwiitoti ezilakhiweyo.
Iintsimbi zokugquma
| Umaleko | Ubunzima befilimu eyomileyo eqhelekileyo |
|---|---|
| Isiqalo | 1–3 g/m² |
| UV inki | 3–8 g/m² |
| I-topcoat ekhuselayo | 2–5 g/m² |
Chasa isilingo sokwenza ngaphezulu{0}}ukufaka isicelo. Ukugqithiswa kobunzima bokugquma bulimaza ukuguquguquka, kongeza iindleko, kwaye kunokwenza nzima ukubuyiswa kwe-aluminium ekupheleni kobomi.
IiParameters zokunyanga i-UV: Idosi, isantya somgca kunye noKhetho lwesibane
Ukunyanga kulapho i-inki elungileyo ingalunganga khona. Phantsi -ibhanyabhanya enyangisiweyo ishiya imonoma eseleyo - indawo ethambileyo, ukunganyangeki kakuhle kwemichiza, i-inki igqithiselwa kwitoti elandelayo. Ngaphezu -ifilimu enyangisiweyo iya brittle kwaye iqhekeke egxalabeni.
UV{{0}I-LED vs izibane zeMercury
| UV{0}I-LED | IMercury | |
|---|---|---|
| Isiphumo | Narrowband: 365/385/395/405 nm | I-spectrum ebanzi |
| Ubushushu | Phantsi | Phezulu |
| Ukusetyenziswa kwamandla | Phantsi | Phezulu |
| Ubomi besibane | Inde | Mfutshane, ufuna ukutshintshwa okucwangcisiweyo |
| Ukuhambelana kwe-inki | Ifuna ii-LED{0}}ezithelekisekayo iifotoinitiators | Isebenza ngee-inks zeUV eziqhelekileyo |
Idosi ye-UV eqhelekileyo ihlala kuluhlu lwe-100–1000 mJ/cm² ngokuxhomekeke kwikhemistri ye-inki kunye nobukhulu befilimu. I-inki emhlophe kunye nokhuseleko olunzima lufuna ngaphezulu, kuba i-pigment iyasasaza kwaye ifunxa ukukhanya okulungiselelwe ukunyanga umaleko ongaphantsi.
Idosi kunye nesantya ziyafana
Idosi ye-UV=ubunzulu besibane × ixesha lokuvezwa
Ukukhawulezisa umgca kwaye kufuneka unyuse amandla, okanye idosi liyehla kwaye umgangatho wonyango ulandele. Iluphu yohlengahlengiso olusebenzayo:
- Ukulinganisa ubunzulu bokwenyani be-UV ngeradiometer - hayi isibane esikalwayo semveliso
- Rekhoda isantya somthuthi
- Jonga ubushushu bomphezulu wetoti
- Yenza uvavanyo lonyango (i-MEK rub ikhawuleza kakhulu)
- Lungisa amandla wesibane okanye isantya somgca, uze uphinde{0}}ulinganise
Ukuguga kwesibane ngumbulali othuleyo apha. Ubunzulu behla ngokuthe ngcembe, ukunyanga umgangatho wehla kunye nalo, kwaye akukho mntu uqaphelayo de kufike isikhalazo somthengi. Log radiometer ukufundwa ngeveki.
Uvavanyo loMgangatho: Amanani, hayi izimvo
"Kukhangeleka kulungile" ayisiyondlela yokwamkelwa. Gxininisa kwezi zine, kunye nemida yokupasa kwamanani ebhaliweyo kwisivumelwano sokuthenga.
Umnqamlezo -Uncamathiselo lweHatch - I-ASTM D3359
Sika igridi kwifilimu eprintiweyo, sebenzisa i-tape esemgangathweni, susa kwi-angle elawulwayo kunye nesantya, uze ulinganise ukukhutshwa kwe-coating. Ukwamkelwa: I-4B–5B yokupakishwa kweprimiyamu.
I-Taber Abrasion - ASTM D4060
Ukujikeleza amavili abrasive (ngokuqhelekileyo CS-10) phantsi komthwalo osemgangathweni. Ukwamkelwa: kuchazwe ukulahleka kwesisindo esiphezulu kwi-500-1,000 imijikelezo, ngaphandle kokuphumelela kombala.
MEK Rhubhu kabini
Ilaphu elihluthisiweyo likhuhla emva naphambili de ifilimu ingaphumeleli. Ithagethi: 100–{2}} iirubhi eziphindwe kabini zokwaleka kwimizi-mveliso eyomeleleyo. Iyakhawuleza, itshiphu, ilungile njengomgca-ijongo lokunyanga elisecaleni - kodwa ayithethi nto malunga -nexesha elide lokuba sesichengeni se-UV.
Isicelo-Uvavanyo oluthile
- I-Pasteurization okanye i-retort exposure, kwiqondo lokwenene lenkqubo
- Isikhenkcisi kunye nokuhamba ngebhayisikile
- Isitshizi setyuwa, kwiitoti zokuthengisa zangaphandle
- Ukuguga okukhawulezileyo kwe-UV, ukuzinza kombala
- Ukwenza ukulinganisa - kujongwa ukuqhekeka kwiindawo zoguqulo
Ulawulo loMbala kuMphezulu oBonelekileyo ogotyiweyo
Ialuminiyam sisipili. Umbala obomvu oprintwe ngokuthe ngqo kwintsimbi engenanto ifundeka mnyama kwaye iyintsimbi ngakumbi kunombala obomvu kumhlophe. Ayisiso isiphene somshicileli - yifiziksi, kwaye ulungiso yinkqubo, ayisosikhalazo.
I-White Ink Base layer
- Beka phantsi i-inki emhlophe njenge-opaque undercoat
- Shicilela i-CMYK ngaphezulu komhlophe
- Yongeza isambatho esicacileyo sokukhusela ukuba siyafuneka
Ngeempembelelo zentsimbi zangabom, imaski ngokukhetha: shiya iindawo ezikhethiweyo kwaye uprinte imibala ecacileyo phezu kwazo ukuze kubonakale i-chrome. Ukugquma okumhlophe okulinganayo kunzima ukubamba kufutshane nemithungo, amagxa kunye nentamo - cwangcisa umzobo ngokufanelekileyo.
Delta E Tolerances
- ΔE < 2 - umdlalo ogqwesileyo
- ΔE 2–{1}} yamkelekile ngokubanzi kwipakethe yorhwebo
- ΔE > 5 - ngokubonakalayo icimile; yala
Fumana ukunyamezela kubhalwe phantsi phambi kwemveliso, kunye nejometri yomlinganiselo kunye nomthombo wokukhanya. "Umdlalo wePantone" ngaphandle kwenombolo ye-ΔE ayingolubalulo.
Ukuqinisekisa Ulandelelwano
- Ubungqina bedijithali - uyilo, ikopi, umbhalo osemthethweni, ukubekwa kwebhakhowudi
- Isampulu ebambekayo inga - umbala, isiphumo sesinyithi, ukugqiba, ukuva
- Isampulu yemveliso - inani elincinci kwimimiselo yomgca wokwenyani
Ukuvumela umsebenzi wobugcisa kwiflethi kwi{0}umfanekiso oqingqiweyo wesikrini yeyona mpazamo ixhaphakileyo nebiza kakhulu kwitoti yokuhombisa. Uyilo olujongeka njengeflethi elungeleleneyo luya kuyigqwetha xa isongiwe - jonga kwitoti yokwenyani, ekukhanyeni kokwenyani. Ukuphonononga iisampulu zesilinda eziprintiweyo phambi kokuba uzibophelele kuxabisa iveki eyindleko.
Uluhlu lokuHlola lweDigital Can Printing
IiMfuno zeFayile
- I-AI, iPDF okanye i-EPS; iilogo zevekhtha zikhethwa kakhulu
- Imifanekiso yeRaster ubuncinci be-300 DPI kwisayizi yokugqibela
- Imo yemibala ye-CMYK, enezalathisi zePantone ezinikezelwe ngokwahlukeneyo
- Iifonti ezichaziweyo okanye ezipakishweyo
IiMfuno zoYilo
- Bandakanya ukopha; gcina iindawo ezikhuselekileyo kwiirim eziphezulu nasezantsi
- Buyekeza ukolula okujikelezayo kunye nokuphazamiseka komthungo
- Phawula iindawo ze-inki emhlophe kumaleko owahlukileyo
- Chonga ngabom iindawo-zealuminiyam
- Gcina iinkcukacha ezintle kude nemithungo kunye neendawo zokuguqula
- Gcina imizobo ebalulekileyo ikwindawo eziphezulu zoqhagamshelwano{0}}zoqhagamshelo
Ingqungquthela yomaleko: Umaleko woku-1 wemaski emhlophe → Umaleko wesi-2 umzobo we-CMYK → Umaleko wesi-3 wokhuselo.
Inyathelo eliThandathu-loMveliso wokuSebenza
- Ukulungiswa komphezulu- coca, yenza kusebenze, linganisa amandla omphezulu ngosiba lwedyne
- Isicelo sokuqala- lawula ubunzima bokugquma, ukufana nokomisa
- Ukushicilelwa kwedijithali- beka iliso kwi-viscosity ye-inki, ukuhambelana kwe-droplet, ukulungelelaniswa kwentloko
- Ukunyanga kwe-UV- qinisekisa ithamo, ubushushu bomphezulu kunye nenqanaba lokunyanga
- Ukugquma okukhuselekileyo- faka i-abrasion engaphezulu okanye ukuxhathisa kweekhemikhali
- Ukuhlola kunye nokupakisha- iitshekhi zeendawo zokuncamathela, umlinganiselo wombala, ipakethe yeebhokisi
Amaxesha Okukhokela Okwenyani
| Iqonga | Ubude bexesha |
|---|---|
| Uphononongo lomsebenzi wobugcisa | Iintsuku ezi-1-3 |
| Ubungqina bedijithali | Iintsuku ezi-2-5 |
| Imveliso yesampuli | 3-7 iintsuku |
| Ukushicilelwa ngobuninzi | 5-15 iintsuku |
| Ukuhlolwa komgangatho | Iintsuku ezi-1-3 |
| Ukuhambisa ngenqanawe | Indawo yokufikela{0}ixhomekeke |
Imigca yedijithali iyatshintsha kwimizuzu ukuya kwiiyure kuba akukho zipleyiti zokwenza. Yiloo nto eyenza ukuba iincasa ezilishumi kwiveki enye yemveliso zibekho.
Ukusombulula ingxaki: Uphawu, Unobangela, Lungisa
| Uphawu | Inokuba ngunobangela | Izenzo ezilungisayo |
|---|---|---|
| I-inki yokuxobula kuvavanyo lweteyiphu | Amandla angonelanga kumphezulu | Ukuphucula ukucoca kunye nonyango lwe-corona/plasma |
| Ukukrwempa ekuphatheni | Phantsi-ngonyango | Nyusa idosi ye-UV okanye ucothise umgca |
| Umphezulu oncangathi okanye onamafutha | I-polymerization engaphelelanga, ukungalingani kwe-photoinitiator | Jonga ukuqina kwesibane; ukuphonononga i-inki / isibane sobude obuhambelanayo |
| Ukuba mhlophe okanye inkungu | Ukufuma, unyango loxinzelelo, ukungahambelani kwe-inki | Lawula ukufuma kwendawo; {0}qinisekisa kwakhona istaki |
| Ukuqhekeka emagxeni | Ifilimu ibhilide kakhulu okanye ingqindilili kakhulu | Ukunciphisa ubunzima bokugquma; sebenzisa ukwakheka okuguquguqukayo ngakumbi |
| Umbala uyaphela | Ukungazinzi kwePigment UV | Shenxisela phezulu{0}}inkqubo ye-pigment ekhanyayo |
| Ibhanti okanye imigca engekhoyo | Ukuvala umlomo, i-viscosity drift |
Hlanza kwaye ulungelelanise iintloko; khangela ulawulo lobushushu be-inki
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Ukuthotyelwa koQhagamshelwano lokuTya kunye nokuRecyclability
Kwiitoti zesiselo kwimarike yase-US, cela kwaye ufake oku kulandelayongaphambiliuzibophelele kwimveliso:
- I-inki kunye ne-coating data sheets yokhuseleko (SDS)
- Ukutya kwe-FDA-iingxelo zoqhagamshelwano kunye neembekiselo ezisebenzayo ezingama-21 zeCFR
- Iingxelo zovavanyo lokufuduka
- Iqela lesithathu -idatha yovavanyo lwaselabhoratri
- Amaxwebhu obunzima bentsimbi enzima
Iifotonitiators kunye neemonomers ezishiyekileyo zifanele ukuphononongwa ngokukodwa - zingawona macandelo anokuvusa umbuzo wokufuduka ngexesha lophicotho lomthengi wokuthengisa.
Xa kuphinda kusetyenziswe: i-aluminiyam ihlala iphinda isetyenziswe, kwaye iinkonkxa eziprintiweyo ngokuthe ngqo zenza iingxaki ezimbalwa kunemikhono eshwabeneyo, kuba umhombiso uhlala ngaphakathi kumjelo wokubuyisela ialuminiyam. Izinto eziguquguqukayo zokulawula ubukhulu bokwambathisa kunye nekhemikhali yokwambathisa. Cela ababoneleli ngengxelo yokuhambelana nokurisayikilisha kunokuba ucingele ukuba ikho.
Iimeko ezimbini, iimpendulo ezimbini ezichanekileyo
Ityala 1 - I-Craft Brewery, iSeries Series
Imfuneko:Iinkonkxa ezingama-5,000, iinguqulelo ezine zobugcisa, ukuhanjiswa kwiiveki ezi-2-3.
Isisombululo:Idijithali. Akukho macwecwe, uyilo olune kwifestile enye yemveliso, umngcipheko omncinci we-inventory.
Ixabiso elibonisayo:$0.50–$0.90 itoti nganye. I-Offset ingathwala iindleko zokuseta ezinkulu kunohlahlo lwabiwo-mali loshicilelo lulonke.
Ityala 2 - Uphawu lweSoda yeSizwe, i-SKU engundoqo
Imfuneko:500,{1}} iinkonkxa ezifanayo, ulawulo olungqongqo lwePantone, elona xabiso lisezantsi linokwenzeka.
Isisombululo:Offset lithography.
Ixabiso elibonisayo:$0,08–$0,15 ngetoti nganye. Ukuseta amotizes phantse nantoni kulo mqulu.
Iimpawu ezininzi ekugqibeleni ziqhuba zombini: i-offset yomgca ongundoqo, idijithali kuyo yonke into yexesha lonyaka, yengingqi okanye yovavanyo.
Ukukhetha izixhobo okanye uMboneleli
Ukuba ukhuphela ngaphandle, cela: ukuncamathela kunye neengxelo zovavanyo lwe-abrasion ezineziphumo zamanani, iisampulu eziprintiweyo ezibonakalayo kwitoti yakho, ukunyamezela ΔE ebhaliweyo, -iifayile zokuthotyelwa kokutya, umthamo wemihla ngemihla kunye nokukwazi ukugcina, kunye nereferensi yabathengi abakwicandelo lakho.
Ukuba uzisa imveliso endlwini, imibuzo itshintshela kwisixhobo. Ukutyhutyha ngeyure, uqwalaselo lokunyanga, uhlobo loshicilelo kunye nexesha lokutshintsha uqhube iindleko zakho zokwenyani ngexabiso elingaphezulu kakhulu kunexabiso lesincamathelisi somatshini. Aisilinda UV umshicilelieyakhelwe ngokukodwa imibutho engqukuva iphatha ubhaliso kunye nembuyekezo egobileyo apho i-flatbed eguqulwayo ayinako. Kwimveliso ephezulu, -isikhululo somshicileli omninzi silayisha kunye noshicilelo ngokunxuseneyo kunothotho. Ngemisebenzi exubeneyo kuzo zonke iitoti, iibhotile kunye neekomityi, jonga umatshini wokuprinta we-Dacen F5 UV cylinder, ophethe iidayamitha ezahlukeneyo kunye nokwehla kobude kwiseti enye. Iinkcukacha ezipheleleyo zoluhlu lomshicileli we-UV zifanelekile ukuthelekisa icala necala phambi kokuba wenze uluhlu olufutshane.
Omnye umsebenzi wesikolo wasekhaya: ukuziphatha okuncamathelayo kuyahluka nge-substrate kunye nokugquma, kwaye sisizathu sokuqala sokuba umatshini othotywe kakuhle uphoxeke kwimveliso. Oku kuhamba phambili ekuphuculeni ukubambelela kwiiprinta ze-UV ze-cylinder zigubungela uhlengahlengiso olusebenzayo. Soloko uthumela iitoti zakho ukuze uprinte uvavanyo phambi kokuthenga.
Isishwankathelo
- Itekhnoloji:I-inkjet ye-UV ethe ngqo-ku{1}}iyinto emiselweyo yealuminiyam - unyango ngoko nangoko, ifilimu eyomeleleyo, ipleyiti{3}esimahla
- Iindleko:okuphumelela idijithali ngaphantsi malunga 15,000–50,000 iinkonkxa; offset iphumelele ngaphezu kwayo. Qhuba ikhefu{5}}ngokulinganayo ngenombolo yakho
- Ukuncamathela:iqala ngamandla angaphezulu kwe-40–45 mN/m, hayi ngokukhetha i-inki
- Ukunyanga:ithamo=ubunzulu × ixesha; yilinganise ngeradiometer, kunye nokubola kwesibane selogi
- Umgangatho:cacisa i-4B–5B kwi-ASTM D3359, 100–{4}} MEK iirubhi eziphindwe kabini, kunye ne-ΔE <2–3 ngokubhaliweyo
- Umbala:umaleko we-inki emhlophe, emva koko i-CMYK - kwaye isoloko ivuma kwitoti yokwenyani, soze ibe ngumfanekiso osicaba.
- Ukuthobela:qokelela ukutya kwe-FDA-amaxwebhu oqhakamshelwano kunye nedatha yokufuduka ngaphambi, hayi emva kwemveliso
Cela iSampule yoVavanyo
Nokuba ukhangela iitoti eziprintiweyo okanye uvavanya umatshini wokushicilela wetoti kwimveliso yendlu-, eyona ndlela ikhawulezayo kwisigqibo lushicilelo lwesilingo kwisubstrate yakho eneziphumo ezibhaliweyo zokuncamathela kunye ne-abrasion. Thumela inkcazo yetoti yakho, umthamo wonyaka, ubunzima bobugcisa kunye neemfuno zokuqina, kwaye uqhagamshelane neqela lethu lobugcisa ngesampula eprintiweyo kunye novavanyo lwemveliso.
FAQ
Yintoni ushicilelo lwedijithali kwiitoti?
Yipleyiti{0}inkqubo yasimahla apho iintloko ze-inkjet zifaka i-inki ngqo kwi-aluminiyam yetoti yomzimba esuka kwifayile yedijithali, ilandelwe yi-UV ephiliswa ngoko nangoko. Ngenxa yokuba akukho pleyiti zibandakanyekayo, yonke into ekubalekeni inokuthwala imizobo eyahlukeneyo, kwaye iindleko zokuseta zisondele kwi-zero.
Ingakanani ixabiso loshicilelo lwedijithali kwiyunithi nganye?
Phantse i-$2.00–$5.00 ngetoti nganye kwiiyunithi ezili-100, i-$0.80–$1.50 kwiiyunithi ezili-1,000, kunye ne-$0.25–$0.50 kwiiyunithi ezingama-20,000. Ukugquma, ukusetyenziswa kwe-inki emhlophe, iingubo kunye nobukhulu obunobukhulu bonke buhambisa umzobo.
Yintoni ikhefu{0}}phakathi kokuprinta kwedijithali kunye ne-offset?
Ngokuqhelekileyo phakathi kwe-15,000 kunye ne-50,000 yeetoti. Yahlula iindleko zokuseta ngokwe -ngomahluko wexabiso ukufumana eyakho i-crossover - i-$6,000 yokuseta nge $0.30 nge{10}}ikhefu lekhefu nakwizinkonkxa ezingama-20,000.
Ngobuphi ubuncinci bobungakanani beodolo ekufuneka ndibulindele?
I-50-100 yeetoti zeeprototypes, i-500-1,000 yorhwebo olufutshane olufutshane, i-5,000+ yemveliso yokuma. I-offset iqala kwi-50,000-100,000 yeetoti.
Kutheni iitoti eziprintiweyo zifuna umaleko wesiseko se-inki emhlophe?
I-aluminiyam engenanto iyabonakalisa, etshintsha umbala obonwayo - obomvu bufundeke bubumnyama kwaye bube nesinyithi ngakumbi. I-undercoat emhlophe opaque yenza i-substrate ingasebenzi ukuze i-CMYK ivelise imibala yebhrendi ngokuchanekileyo. Ukugquma okumhlophe okukhethiweyo kukwayindlela eyenziwe ngabom imiphumo yentsimbi.
Zeziphi iimvavanyo zokuncamathela kunye ne-abrasion endizifunayo, kwaye zeziphi iindlela zokupasa?
I-ASTM D3359 enqamlezileyo -i-adhesion ye-hatch ene-4B-5B yokukala, i-ASTM D4060 i-Taber abrasion kunye ne-defined weight loss limit kwi-500-1,000 cycles, kunye ne-100-{9}} i-MEK kabini. Yongeza i-pasteurization okanye ukubuyisela uvavanyo ukuba inkqubo yakho iyayifuna.
Ndilibona njani idosi ye-UV echanekileyo kunye nesantya somgca?
Linganisa ubunzulu bokwenyani ngeradiometer ye-UV kunokuxhomekeka kwisiphumo esikalisiweyo sesibane, emva koko usete isantya somgca ukuze ithamo lilonke lifike kuluhlu lwe-100–1000 mJ/cm² olukhankanyiweyo kwi-inki yakho. Imigca ekhawulezayo ifuna ubunzulu obuphezulu ngokulinganayo, kwaye ibala elimhlophe okanye elinzima{3}}lokugquma lifuna ithamo elingaphezulu kunelicacileyo.
Ngaba ii-inks ze-UV zikhuselekile kwiitoti zesiselo, kwaye ngaba ziyakuchaphazela ukurisayikilisha?
Ii-inks ze-UV ezenziwe ngokufanelekileyo zisetyenziselwa ukupakishwa kokutya xa zixhaswa ngamaxwebhu okuthotyelwa - ukucela ukutya{1}}iingxelo zoqhagamshelwano, uvavanyo lokufuduka kunye nezibhengezo zolawulo lwababoneleli. Xa kuphinda kusetyenziswe, iinkonkxa eziprintiweyo ngokuthe ngqo zidibanisa kumjelo wokubuyisela ialuminiyam ngokucoceka ngakumbi kuneetoti ezicutheneyo{3}ezinemikhono, ukuba ubukhulu bengubo buhlala bulawulwa.
Ngaba ushicilelo lwedijithali lunokuvelisa iziphumo zentsimbi kunye nokugqitywa kokukhusela?
Ewe. Iziphumo zentsimbi zivela ekushiyeni i-aluminiyam eveziweyo kunye nokuprintwa ngokugqithisileyo ngee-inki ezicacileyo. Imatte, iglosi kunye nokukrwempa{2}}ivanishi ezixhathisayo zingafakwa phezu komaleko oshicilelweyo ukuphucula ukuqina ngokuzaliswa, ukupakisha kunye nokuthutha.
